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Elements and Performance Criteria

  1. Determine appropriate metal forming and shaping process to suit application requirements
  2. Supervise metal forming and shaping processes

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Required skills

select appropriate mechanical scientific principles to suit specific applications

select appropriate basic mechanical techniques and associated technologies software and hardware to suit specific applications

apply scientific principles to metal forming

apply and manipulating appropriate formulas for applications involving engineering calculations

applyappropriate calculations to engineering situations

refer solutions to the original aim of the application

quote solutions in appropriate units using appropriate significant figures

quote limitations of solutions due to assumptions scientific principles and techniques used

present solutions referring to the original aim of the application

Required knowledge

Competency includes sufficient knowledge of

metal formingand shaping principles as specified in the range statement

limitations of selected scientific principles

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria Required Skills and Knowledge the Range Statement and the Assessment Guidelines for the Training Package

Overview of assessment

A person who demonstrates competency in this unit must be able to apply metallurgy principles and practices Critical aspects for assessment and evidence are required to demonstrate competency in this unit

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the person can consistently perform the unit as a whole as defined by the elements performance criteria skills and knowledge A holistic approach should be taken to the assessment

Assessors should gather sufficient fair valid reliable authentic and current evidence from a range of sources Sources of evidence may include direct observation reports from supervisors peers and colleagues project work samples organisation records and questioning

Relationship to other units

This unit may be assessed concurrently with other relevant units

Assessment method and context

Assessment should not require language literacy or numeracy skills beyond those required for the unit

The assessee will have access to all techniques procedures information resources and aids which would normally be available in the workplaceThe method of assessment should be discussed and agreed with the assessee prior to the commencement of assessment

Resource implications

This section should be read in conjunction with the range of variables for this unit of competency Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation A bank of case studiesscenarios and questions will also be required to the extent that they form part of the assessment method Questioning may take place either in the workplace or in an adjacent quiet facility such as an office or lunchroom No other special resources are required


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Codes of practice

Where reference is made to industry codes of practice, and/or Australian/international standards, it is expected the latest version will be used.

Sources of information

Reference texts

Manufacturers' catalogues and industrial magazines

Websites

Use of phone, email and fax information gathering

Scientific techniques and principles

Metal forming and shaping

Plastic deformation of metals

Revisions of the structural nature of plastic deformation of metals

Hot and cold working and recrystallisation.

Revision of material on strength and ductility test parameters.

Yielding and associatied phenomena, analysis of the complexes of stresses present in metal deformation.

Lubrication of metal surfaces

Types of lubrication

Analysis of metal forming lubrication conditions

Typical lubricants used

Principles and methods of Rolling

Each of these topics should include knowledge of:

the physical and mechanical principles of the deformation process

industrial practices

equipment and process design;

typical products defects, advantages and disadvantages.

Principles and methods of Forging

Each of these topics should include knowledge of:

the physical and mechanical principles of the deformation process

industrial practices

equipment and process design;

typical products defects, advantages and disadvantages.

Principles and methods of Extrusion

Each of these topics should include knowledge of:

the physical and mechanical principles of the deformation process

industrial practices

equipment and process design;

typical products defects, advantages and disadvantages.

Principles and methods of Wire Drawing

Each of these topics should include knowledge of:

the physical and mechanical principles of the deformation process

industrial practices

equipment and process design;

typical products defects, advantages and disadvantages.

Principles and methods of Tube Manufacture

Each of these topics should include knowledge of:

the physical and mechanical principles of the deformation process

industrial practices

equipment and process design;

typical products defects, advantages and disadvantages.

Principles and methods of Sheet Metal forming, deep drawing and pressing

Each of these topics should include knowledge of:

the physical and mechanical principles of the deformation process

industrial practices

equipment and process design;

typical products defects, advantages and disadvantages.

Principles and methods of Powder metallurgy

Each of these topics should include knowledge of:

the physical and mechanical principles of the deformation process

industrial practices

equipment and process design;

typical products defects, advantages and disadvantages.